(1)使用合(he)理的夾緊(jin)方法和(he)固(gu)定裝置
目的均勻加(jia)熱和冷卻工件以減(jian)少不均勻的熱應力(li)和不均勻的組織應力(li)以減(jian)少變(bian)(bian)形。夾(jia)緊方(fang)法可以改變(bian)(bian)。圓盤部件垂(chui)(chui)直(zhi)于油面,軸部件垂(chui)(chui)直(zhi)安裝(zhuang)。使(shi)用(yong)(yong)補(bu)償墊(dian)圈(quan)和支撐墊(dian)圈(quan)。 ,花鍵孔(kong)部件可使(shi)用(yong)(yong)滲碳芯軸,疊加(jia)墊(dian)圈(quan)等。
(2)加工
當熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)是工(gong)(gong)(gong)(gong)(gong)件加(jia)工(gong)(gong)(gong)(gong)(gong)過(guo)程(cheng)的(de)(de)(de)最后一(yi)步時,熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)變(bian)(bian)形(xing)(xing)的(de)(de)(de)允許值應滿足圖紙上指定的(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件尺寸,變(bian)(bian)形(xing)(xing)變(bian)(bian)量(liang)(liang)(liang)應根(gen)據前(qian)(qian)一(yi)加(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)尺寸確定。因(yin)此(ci),根(gen)據工(gong)(gong)(gong)(gong)(gong)件的(de)(de)(de)變(bian)(bian)形(xing)(xing),應在熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)之前(qian)(qian)進行尺寸的(de)(de)(de)預校正,以(yi)使熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)變(bian)(bian)形(xing)(xing)在合(he)格范圍內(nei)。當熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)是中間過(guo)程(cheng)時,應將熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)前(qian)(qian)的(de)(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)余量(liang)(liang)(liang)視為(wei)加(jia)工(gong)(gong)(gong)(gong)(gong)余量(liang)(liang)(liang)和熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)變(bian)(bian)形(xing)(xing)的(de)(de)(de)總和。通(tong)常,加(jia)工(gong)(gong)(gong)(gong)(gong)余量(liang)(liang)(liang)容易確定,并(bing)且由于許多影響因(yin)素而使熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)更加(jia)復(fu)雜,因(yin)此(ci)留有足夠的(de)(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)余量(liang)(liang)(liang)用(yong)(yong)于加(jia)工(gong)(gong)(gong)(gong)(gong),其(qi)余的(de)(de)(de)可以(yi)用(yong)(yong)作(zuo)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)容許變(bian)(bian)形(xing)(xing)變(bian)(bian)量(liang)(liang)(liang)。熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)后的(de)(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)后,根(gen)據工(gong)(gong)(gong)(gong)(gong)件的(de)(de)(de)變(bian)(bian)形(xing)(xing)規律,采用(yong)(yong)抗變(bian)(bian)形(xing)(xing)和收縮(suo)端預擴(kuo)孔,以(yi)提(ti)高淬(cui)火后的(de)(de)(de)變(bian)(bian)形(xing)(xing)合(he)格率。
(3)使用適當的(de)媒體
鋼熱處理廠家在確保相同的(de)(de)硬度要求的(de)(de)前提下(xia),嘗試使用油(you)(you)性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)。實驗(yan)和實踐(jian)證明,在沒有其他(ta)條件(jian)的(de)(de)前提下(xia),油(you)(you)性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)的(de)(de)冷(leng)卻(que)速度較慢,而水性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)的(de)(de)冷(leng)卻(que)速度則相對較快。而且,與油(you)(you)性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)相比(bi),水溫變化對水性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)的(de)(de)冷(leng)卻(que)特性(xing)(xing)影響更大。在相同的(de)(de)熱處理條件(jian)下(xia),與水性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)相比(bi),淬(cui)火(huo)后油(you)(you)性(xing)(xing)介(jie)(jie)(jie)(jie)質(zhi)(zhi)的(de)(de)變形(xing)量相對較小。
鋼熱處理廠家可以改(gai)善(shan)工(gong)件的(de)(de)機械(xie)性能,并(bing)提(ti)高工(gong)件的(de)(de)強度和(he)硬度,但不(bu)可避免地(di)產(chan)生(sheng)變(bian)形效(xiao)果(guo)。現階段,我們(men)必須(xu)重視中國(guo)熱(re)處(chu)理技術和(he)設(she)備的(de)(de)改(gai)進,不(bu)斷學習國(guo)外先進技術,提(ti)高熱(re)處(chu)理工(gong)件的(de)(de)質量(liang)和(he)合格率,為中國(guo)熱(re)處(chu)理行業做(zuo)出貢(gong)獻。