(1)使(shi)用合理的夾緊方(fang)法和固定裝置
目的(de)均(jun)勻(yun)加熱和冷(leng)卻工件(jian)以減少(shao)不(bu)(bu)均(jun)勻(yun)的(de)熱應(ying)力(li)和不(bu)(bu)均(jun)勻(yun)的(de)組(zu)織(zhi)應(ying)力(li)以減少(shao)變(bian)(bian)形(xing)。夾(jia)緊方法可以改變(bian)(bian)。圓盤部件(jian)垂直于(yu)油面,軸(zhou)部件(jian)垂直安裝(zhuang)。使用補(bu)償墊(dian)圈和支撐墊(dian)圈。 ,花(hua)鍵孔部件(jian)可使用滲碳芯軸(zhou),疊加墊(dian)圈等。
(2)加工
當熱(re)處(chu)(chu)理(li)(li)(li)是(shi)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)加(jia)工(gong)(gong)(gong)(gong)(gong)過(guo)程(cheng)的(de)(de)最后一(yi)步時,熱(re)處(chu)(chu)理(li)(li)(li)變(bian)形(xing)(xing)的(de)(de)允許值(zhi)應滿足圖紙(zhi)上指定(ding)(ding)的(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)尺(chi)寸(cun)(cun),變(bian)形(xing)(xing)變(bian)量(liang)(liang)應根據(ju)前一(yi)加(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)尺(chi)寸(cun)(cun)確定(ding)(ding)。因此,根據(ju)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)的(de)(de)變(bian)形(xing)(xing),應在熱(re)處(chu)(chu)理(li)(li)(li)之前進(jin)行尺(chi)寸(cun)(cun)的(de)(de)預校正(zheng),以使熱(re)處(chu)(chu)理(li)(li)(li)變(bian)形(xing)(xing)在合格范圍(wei)內。當熱(re)處(chu)(chu)理(li)(li)(li)是(shi)中間過(guo)程(cheng)時,應將熱(re)處(chu)(chu)理(li)(li)(li)前的(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)余(yu)量(liang)(liang)視為加(jia)工(gong)(gong)(gong)(gong)(gong)余(yu)量(liang)(liang)和(he)熱(re)處(chu)(chu)理(li)(li)(li)變(bian)形(xing)(xing)的(de)(de)總(zong)和(he)。通(tong)常,加(jia)工(gong)(gong)(gong)(gong)(gong)余(yu)量(liang)(liang)容(rong)易確定(ding)(ding),并且由于許多影響(xiang)因素而使熱(re)處(chu)(chu)理(li)(li)(li)更加(jia)復(fu)雜,因此留有足夠(gou)的(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)余(yu)量(liang)(liang)用(yong)于加(jia)工(gong)(gong)(gong)(gong)(gong),其余(yu)的(de)(de)可以用(yong)作熱(re)處(chu)(chu)理(li)(li)(li)容(rong)許變(bian)形(xing)(xing)變(bian)量(liang)(liang)。熱(re)處(chu)(chu)理(li)(li)(li)后的(de)(de)加(jia)工(gong)(gong)(gong)(gong)(gong)后,根據(ju)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)的(de)(de)變(bian)形(xing)(xing)規律,采用(yong)抗變(bian)形(xing)(xing)和(he)收(shou)縮端預擴孔,以提高淬(cui)火后的(de)(de)變(bian)形(xing)(xing)合格率。
(3)使用適當的媒體
鋼熱處理廠家在確保相(xiang)(xiang)(xiang)同(tong)的(de)硬(ying)度要求的(de)前提下,嘗(chang)試(shi)使用油(you)(you)性介(jie)質(zhi)(zhi)。實(shi)驗和實(shi)踐證明(ming),在沒有(you)其他條件的(de)前提下,油(you)(you)性介(jie)質(zhi)(zhi)的(de)冷卻速(su)度較慢,而水性介(jie)質(zhi)(zhi)的(de)冷卻速(su)度則相(xiang)(xiang)(xiang)對(dui)較快(kuai)。而且,與(yu)油(you)(you)性介(jie)質(zhi)(zhi)相(xiang)(xiang)(xiang)比,水溫變化(hua)對(dui)水性介(jie)質(zhi)(zhi)的(de)冷卻特性影響更大(da)。在相(xiang)(xiang)(xiang)同(tong)的(de)熱處理條件下,與(yu)水性介(jie)質(zhi)(zhi)相(xiang)(xiang)(xiang)比,淬(cui)火后油(you)(you)性介(jie)質(zhi)(zhi)的(de)變形量(liang)相(xiang)(xiang)(xiang)對(dui)較小。
鋼熱處理廠家可以改善工件(jian)的機械性能,并提高工件(jian)的強度(du)和(he)硬(ying)度(du),但不可避免地產生變形效(xiao)果。現階段,我們必(bi)須重視中國熱處(chu)理(li)技術和(he)設備的改進,不斷(duan)學習(xi)國外先(xian)進技術,提高熱處(chu)理(li)工件(jian)的質量和(he)合(he)格(ge)率,為中國熱處(chu)理(li)行(xing)業做出貢獻。