(1)使用合(he)理的夾緊方(fang)法和固定(ding)裝置
目的均勻加熱和冷卻工件(jian)以(yi)減(jian)少(shao)不均勻的熱應力和不均勻的組織應力以(yi)減(jian)少(shao)變形。夾緊(jin)方法可(ke)以(yi)改變。圓盤部(bu)件(jian)垂直于(yu)油面,軸部(bu)件(jian)垂直安裝。使用補償墊(dian)圈(quan)和支撐墊(dian)圈(quan)。 ,花鍵(jian)孔(kong)部(bu)件(jian)可(ke)使用滲碳(tan)芯(xin)軸,疊(die)加墊(dian)圈(quan)等。
(2)加工
當(dang)熱(re)(re)(re)處(chu)理是(shi)工(gong)(gong)(gong)件(jian)加(jia)工(gong)(gong)(gong)過程(cheng)(cheng)的(de)(de)(de)(de)最后(hou)(hou)一步(bu)時(shi),熱(re)(re)(re)處(chu)理變(bian)(bian)(bian)形(xing)(xing)(xing)的(de)(de)(de)(de)允許值應(ying)滿足圖(tu)紙(zhi)上指定(ding)的(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)尺寸,變(bian)(bian)(bian)形(xing)(xing)(xing)變(bian)(bian)(bian)量(liang)應(ying)根據前(qian)一加(jia)工(gong)(gong)(gong)的(de)(de)(de)(de)尺寸確定(ding)。因(yin)此(ci),根據工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)變(bian)(bian)(bian)形(xing)(xing)(xing),應(ying)在熱(re)(re)(re)處(chu)理之前(qian)進行尺寸的(de)(de)(de)(de)預校(xiao)正,以(yi)(yi)使熱(re)(re)(re)處(chu)理變(bian)(bian)(bian)形(xing)(xing)(xing)在合格范圍內(nei)。當(dang)熱(re)(re)(re)處(chu)理是(shi)中間過程(cheng)(cheng)時(shi),應(ying)將(jiang)熱(re)(re)(re)處(chu)理前(qian)的(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)余(yu)(yu)量(liang)視為(wei)加(jia)工(gong)(gong)(gong)余(yu)(yu)量(liang)和(he)熱(re)(re)(re)處(chu)理變(bian)(bian)(bian)形(xing)(xing)(xing)的(de)(de)(de)(de)總和(he)。通常,加(jia)工(gong)(gong)(gong)余(yu)(yu)量(liang)容易確定(ding),并(bing)且由于許多影響(xiang)因(yin)素而使熱(re)(re)(re)處(chu)理更(geng)加(jia)復雜,因(yin)此(ci)留有(you)足夠的(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)余(yu)(yu)量(liang)用于加(jia)工(gong)(gong)(gong),其余(yu)(yu)的(de)(de)(de)(de)可以(yi)(yi)用作熱(re)(re)(re)處(chu)理容許變(bian)(bian)(bian)形(xing)(xing)(xing)變(bian)(bian)(bian)量(liang)。熱(re)(re)(re)處(chu)理后(hou)(hou)的(de)(de)(de)(de)加(jia)工(gong)(gong)(gong)后(hou)(hou),根據工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)變(bian)(bian)(bian)形(xing)(xing)(xing)規律,采用抗變(bian)(bian)(bian)形(xing)(xing)(xing)和(he)收縮端預擴孔,以(yi)(yi)提高(gao)淬火后(hou)(hou)的(de)(de)(de)(de)變(bian)(bian)(bian)形(xing)(xing)(xing)合格率。
(3)使用(yong)適當的媒(mei)體(ti)
鋼熱處理廠家在(zai)確(que)保相同的(de)硬(ying)度要(yao)求的(de)前提下,嘗試使用(yong)油性(xing)介質。實驗(yan)和(he)實踐(jian)證明,在(zai)沒有其他條件的(de)前提下,油性(xing)介質的(de)冷卻(que)(que)速度較慢,而水性(xing)介質的(de)冷卻(que)(que)速度則相對較快(kuai)。而且,與油性(xing)介質相比(bi),水溫變化對水性(xing)介質的(de)冷卻(que)(que)特性(xing)影響更大。在(zai)相同的(de)熱處理(li)條件下,與水性(xing)介質相比(bi),淬火(huo)后油性(xing)介質的(de)變形量相對較小。
鋼熱處理廠家可(ke)以改(gai)善工件的機械性能(neng),并提高工件的強(qiang)度和(he)硬度,但不可(ke)避免(mian)地產(chan)生變形效果。現階(jie)段(duan),我們(men)必須重(zhong)視中(zhong)國熱(re)處(chu)(chu)理技術和(he)設備的改(gai)進,不斷(duan)學習國外先進技術,提高熱(re)處(chu)(chu)理工件的質量和(he)合格率,為中(zhong)國熱(re)處(chu)(chu)理行業(ye)做出貢獻。