(1)使用合理的夾緊方法(fa)和(he)固定裝置
目(mu)的均(jun)勻(yun)加熱和冷卻工(gong)件(jian)以減(jian)(jian)少不(bu)均(jun)勻(yun)的熱應(ying)力和不(bu)均(jun)勻(yun)的組織應(ying)力以減(jian)(jian)少變(bian)形。夾(jia)緊方法可(ke)以改變(bian)。圓盤(pan)部(bu)件(jian)垂(chui)直于油(you)面(mian),軸部(bu)件(jian)垂(chui)直安裝。使用補償墊圈和支撐墊圈。 ,花鍵孔部(bu)件(jian)可(ke)使用滲碳芯軸,疊加墊圈等。
(2)加工
當熱(re)處(chu)(chu)(chu)(chu)理是工(gong)(gong)(gong)件(jian)加(jia)工(gong)(gong)(gong)過程的(de)(de)最后(hou)一步時,熱(re)處(chu)(chu)(chu)(chu)理變(bian)(bian)(bian)形(xing)(xing)的(de)(de)允許值應滿(man)足圖(tu)紙上(shang)指定的(de)(de)工(gong)(gong)(gong)件(jian)尺寸(cun)(cun),變(bian)(bian)(bian)形(xing)(xing)變(bian)(bian)(bian)量應根(gen)據(ju)前一加(jia)工(gong)(gong)(gong)的(de)(de)尺寸(cun)(cun)確定。因(yin)(yin)此,根(gen)據(ju)工(gong)(gong)(gong)件(jian)的(de)(de)變(bian)(bian)(bian)形(xing)(xing),應在熱(re)處(chu)(chu)(chu)(chu)理之前進行尺寸(cun)(cun)的(de)(de)預校正,以使熱(re)處(chu)(chu)(chu)(chu)理變(bian)(bian)(bian)形(xing)(xing)在合(he)格范圍內(nei)。當熱(re)處(chu)(chu)(chu)(chu)理是中(zhong)間(jian)過程時,應將熱(re)處(chu)(chu)(chu)(chu)理前的(de)(de)加(jia)工(gong)(gong)(gong)余(yu)量視為加(jia)工(gong)(gong)(gong)余(yu)量和(he)熱(re)處(chu)(chu)(chu)(chu)理變(bian)(bian)(bian)形(xing)(xing)的(de)(de)總和(he)。通常,加(jia)工(gong)(gong)(gong)余(yu)量容易(yi)確定,并且(qie)由(you)于許多影響因(yin)(yin)素而(er)使熱(re)處(chu)(chu)(chu)(chu)理更(geng)加(jia)復雜,因(yin)(yin)此留有足夠(gou)的(de)(de)加(jia)工(gong)(gong)(gong)余(yu)量用(yong)(yong)于加(jia)工(gong)(gong)(gong),其余(yu)的(de)(de)可以用(yong)(yong)作熱(re)處(chu)(chu)(chu)(chu)理容許變(bian)(bian)(bian)形(xing)(xing)變(bian)(bian)(bian)量。熱(re)處(chu)(chu)(chu)(chu)理后(hou)的(de)(de)加(jia)工(gong)(gong)(gong)后(hou),根(gen)據(ju)工(gong)(gong)(gong)件(jian)的(de)(de)變(bian)(bian)(bian)形(xing)(xing)規律,采用(yong)(yong)抗變(bian)(bian)(bian)形(xing)(xing)和(he)收縮(suo)端(duan)預擴孔,以提(ti)高淬(cui)火(huo)后(hou)的(de)(de)變(bian)(bian)(bian)形(xing)(xing)合(he)格率。
(3)使用適(shi)當的媒體(ti)
鋼熱處理廠家在確保相(xiang)(xiang)(xiang)同的(de)硬度要求的(de)前提(ti)下(xia),嘗試使用油(you)(you)性(xing)(xing)介(jie)質(zhi)(zhi)。實驗和實踐證明,在沒有其他(ta)條件(jian)(jian)的(de)前提(ti)下(xia),油(you)(you)性(xing)(xing)介(jie)質(zhi)(zhi)的(de)冷卻速(su)度較(jiao)慢,而水性(xing)(xing)介(jie)質(zhi)(zhi)的(de)冷卻速(su)度則(ze)相(xiang)(xiang)(xiang)對較(jiao)快。而且,與油(you)(you)性(xing)(xing)介(jie)質(zhi)(zhi)相(xiang)(xiang)(xiang)比,水溫變化(hua)對水性(xing)(xing)介(jie)質(zhi)(zhi)的(de)冷卻特性(xing)(xing)影(ying)響更大。在相(xiang)(xiang)(xiang)同的(de)熱處理條件(jian)(jian)下(xia),與水性(xing)(xing)介(jie)質(zhi)(zhi)相(xiang)(xiang)(xiang)比,淬火后(hou)油(you)(you)性(xing)(xing)介(jie)質(zhi)(zhi)的(de)變形量(liang)相(xiang)(xiang)(xiang)對較(jiao)小。
鋼熱處理廠家可(ke)以改(gai)善工件(jian)的(de)機械性能,并(bing)提(ti)高工件(jian)的(de)強(qiang)度(du)和硬度(du),但不(bu)可(ke)避免地產(chan)生變形效果。現階段,我(wo)們必(bi)須重視中國熱(re)處理技術和設備的(de)改(gai)進(jin),不(bu)斷學習國外先(xian)進(jin)技術,提(ti)高熱(re)處理工件(jian)的(de)質(zhi)量和合(he)格(ge)率,為中國熱(re)處理行業做出貢獻。